BUSINESS

CAPABILITIES

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CRUSHER & FIXED PLANT MAINTENANCE SPECIALIST

 

Specialised Crusher Services are an Orange (Regional NSW) based company providing an extensive range of technical services and product support to the mining, quarrying & materials handling sector.

 

Our client’s requirements are of the greatest importance to us and we offer our services 24/7 in order to meet their needs.

 

Specialised Crusher Services supply services specifically to fixed and mobile plant equipment such as installations, commissioning, preventative maintenance, corrective maintenance, breakdown work, shutdowns, upgrades, inspections, technical servicing and diagnostic fault finding.

 

We have built a sound professional relationship with a range of clients in the mining and quarrying industry throughout Australia and have established a reputation for providing a professional, high quality maintenance solution for shutdown and breakdown services, while ensuring all works are conducted to OEM specification.

 

Our highly experienced team provides professional services to the following:.

  • Programmed Fixed & Mobile Plant Maintenance.

  • Crushing applications that include but are not limited to Primary, Secondary & Tertiary Crushing Plant.

  • Ore Processing & Materials Handling System shutdowns.

  • On-demand maintenance and repair service both on-site and in-house.

  • FIFO/DIDO.

  • Mobile Welding Service.

 

Specialised Crusher Services employ’s in excess of 30 Trades personnel including Boilermakers, Fitter Machinist and Mechanical Fitters. All personnel are trained & possess the industry knowledge and WorkCover HR competencies to execute all aspects of plant maintenance including:

  • Fixed & Mobile Plant applications.

  • Mechanical Overhauls.

  • Manganese, White Iron & Alloy Concave Liner change outs.

  • Manganese Mantle Liner change out.

  • Feeder maintenance that includes but not limited to Pan, Apron and Plate Feeders.

  • Screening Plant repairs.

  • Mobile crushing and screening equipment, chute and skip refurbishment.

  • Manganese & steel liner change outs.

  • Conveyor maintenance.

  • Warman Pump Rebuilds.

  • Material handling systems maintenance.

  • Plant installation & commissioning.

PREVENTATIVE, SHUTDOWN AND BREAKDOWN MAINTENANCE

 

We can offer a range of maintenance support to fixed and mobile materials processing plants from assembly to installation, to commissioning, diagnostics, shutdowns, breakdowns and plant upgrades.

 

We can provide management, supervisors, industry tradesmen and trades assistants for installations, maintenance shutdowns or emergent breakdowns, and provide preventative maintenance proposals and major refurbishment services anywhere in Australia or Internationally.

 

When it comes to maintaining your assets, we can provide service to all varieties of equipment whether it be crushing and screening, fixed plant, mobile plant or heavy mining machinery. Our skilled personnel are dependable, experienced, safety conscious and available to service your business.

 

All personnel are trade qualified, experienced & hold the applicable Industry / Work Cover competencies to conduct all manner of works. Our personnel arrive onsite with “Fit for Purpose” tooling and logistical support to ensure all works are conducted without delay.

SCS can also provide supervision personnel to competently supervise the client’s labour force and or work alongside to suit client requirements.

 

All personnel shall be inducted to client and site requirements prior to commencement of work.

STEEL FABRICATION & EQUIPMENT INSTALLATION

SCS capabilities also include structural steel erection & mechanical component installation on both “Green Field” & “Brown Field” Site Projects both surface & underground.

SCS recognises that the success of any project is dependent on its professional management, detailed planning, skilled labour and resource allocation within the project.

 

Our team is experienced in installation of new infrastructure for process upgrades within an operating plant and execution of “tie-in” works within scheduled plant shutdowns.

Using Microsoft Project and working closely with the client throughout the entire project, we are well suited to your next project. Whether it be the installation of our own work or equipment manufactured by others our team of installation professionals can guarantee your next project success.

 

Previous projects have included the installation of:

  • Primary crushing plant.

  • Flotation circuit upgrades.

  • Jameson Cell upgrade.

  • Warman Pump installation.

  • Vibrating Screen upgrades.

  • General structural, mechanical & piping.

 

The installation and ongoing maintenance of a crusher requires key tooling and platforms to enable safe access to areas of the crusher not supported by fixed platforms.

 

SCS have designed multiple options that suit the Thyssenkrupp machine designs (amongst others) and have the in-house capability to re-design to fit any circumstance.

 

Crusher Installation Services

 

SCS have many years experience in the installation of gyratory crushers. Projects including Green Field installation of new assets and Brown Field strip and re-installation of existing crushers have been successfully completed safely, on time and on budget.

 

These installation projects utilise our own expertise in crusher operating practices and project management skills and key OEM relationships not normally available to end users.

MECHANICAL: STRIP, ASSESS & REPAIR

SCS are able to offer a tailored strip access & repair service in conjunction with in-house engineering to provide clients with best practice service that provides added value by extending service intervals, improved plant performance and productivity, whilst reducing downtime and associated capital costs.

We can provide the client with failure analysis reports, preventative maintenance recommendations, continuous improvement proposals and ongoing product and maintenance wear management strategies.

Our workshop is supported by a broad capability to enable a swift turnaround to your engineering & maintenance requirements

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